5 Axis CNC Machine Capabilities
Toolcraft’s world-class DMG DUO BLOCK 5 Axis CNC Machines offer a unique solution for complex geometries and thin-walled parts. By combining high-accuracy turning and 5-axis milling in a single machine, we can significantly reduce setup times and improve overall efficiency. This integrated approach delivers exceptional accuracy and precision, even for challenging components that would be difficult or impossible to produce using traditional methods.
We machine everything from common alloys such as A36, A572 and A633, to Super Alloys such as Monel K500, Titanium, and Inconel. No matter what it is – forging, casting or fabrication – we have the people and experience to figure out your challenges and get it done.
Advantages of Our 5 Axis CNC Machine
Technology Cycles
Built-in cycles like eccentric turning, VCS, 3D Quickset, gear skiving, and interpolation turning enable the production of more complex parts with improved efficiency and precision while minimizing set ups.
Digital Twin Simulation
Digital twin simulation creates a virtual replica of a physical system, which allows us to process parts, ensure the highest level of quality and process repeatability.
Built-in Calibration
Built-in calibration routines (3D Quickset and VCS - Volumetric Calibration system) allow us to efficiently ensure our machines are performing as close to factory accuracy as possible. This is an essential part of ensuring the accuracy of a 5 axis CNC machine.
Smart Tool Load Monitoring
Using advanced sensors, ensures precise measurement of forces and vibrations during machining. By optimizing the process, preventing tool damage, and protecting the machine itself, this technology minimizes costly downtime and maximizes efficiency.
Toolcraft Machining Equipment List
Toolcraft possess two large DUO-Block 5-axis CNC machines that offer unparalleled capabilities for complex machining tasks.
DMC 125FD MILL/TURN - 49.2 x 49.2 x 39.4 (4,400 lbs) dual pallet
DMU 125P DUO BLOCK - 49.2 x 49.2 x 39.4 (6,200 lbs)
Gallery
Over 60 Years of Experience
Our expertise in working with complex materials and shapes give us the edge over our competition. We take your machining headaches and find solutions for each one. From unique work holding to finding the correct grade of insert to use, our machinists work to find solutions rather than excuses.